Dubai · UAE
Plywood, crates and pallets for Dubai's Jebel Ali re-export hub.
Containers land at Jebel Ali, get broken down and repacked for Africa, the Gulf and the CIS — and every repack needs fresh crates, pallets and dunnage. We manufacture the packing-grade plywood and pallets behind it, shipped on a clean 3–5 day sea leg from Cochin Port. Our group has manufactured in Perumbavoor since 1986.
The industrial picture
Jebel Ali, DIC, Aviation City and the interior estates
Dubai is less a manufacturing city than a re-export consolidation hub, and the wood-packaging demand concentrates in a few well-defined belts. Which belt a buyer sits in usually tells you what crate they need.
Jebel Ali Port and JAFZA
Jebel Ali anchors the Jebel Ali Free Zone — re-export consolidators, regional distribution centres and bonded warehouses that re-bundle electronics and textile shipments. The packing is typically light to medium-duty crates and four-way pallets used inside containers, so 12 mm and 15 mm packing-grade plywood with planed softwood framing dominates.
Dubai Industrial City
South of Jebel Ali, Dubai Industrial City houses heavier-engineering tenants — machinery assembly, building-materials processing, food and beverage. The typical job is a heavy-duty export crate for a single machine: 18 mm packing-grade plywood with hardwood skids, bolt-down corner cleats and silica-gel dunnage.
Dubai Aviation City and DWC
Around Al Maktoum International, the profile shifts to aerospace MRO crates and high-value airfreight packing — smaller boxes, but flat, void-free panels matter more than raw load rating.
Dubai Investments Park and Al Quoz
The interior estates handle joinery, furniture and fit-out work for construction. This is where shuttering ply and sawn-timber lots land alongside the packing-grade range.
What we ship
Packing-grade ply, crates, pallets, flooring
Forty years of group manufacturing has shaped a tight, repeatable range for GCC re-export work. We ship what the Dubai sector actually consumes, in container quantities.
Packing-grade plywood
Our staple is commercial / rubberwood packing-grade, ex-factory in 8 × 4 ft across 6 mm to 18 mm. For JAFZA consolidators the workhorses are 12 mm (light crate walls), 15 mm (medium crates, pallet decks) and 18 mm (heavy bases and skids) — flat lay, square edges, minus tolerance on stated thickness.
Crates and pallets
Where we are quoted on finished crates, we build to ISPM-15 using heat-treated softwood framing and hardwood runners with packing-grade panels — collapsible export crates, closed boarded cases for sensitive equipment, open-top skidded bases for heavy machinery. Pallets are four-way ISPM-15 in 1200 × 1000 and 1200 × 800 footprints, plus custom oversize bases for project cargo; block pallets for automated lines, stringer pallets for general repack.
Container flooring, Okoume and shuttering
For consolidators rebuilding worn FCL boxes, 28 mm hardwood-faced container-flooring plywood in the standard 19-ply construction. Okoume face veneer is a finish option on the packing or BWR core for branded electronics re-export where the outer case is visible. Shuttering ply goes to fit-out buyers in DIP and Al Quoz on standalone orders.
Logistics
Cochin to Jebel Ali — 3 to 5 days by sea
The lane economics on this corridor are exceptionally clean, which is why GCC buyers default to South Indian supply.
| Leg | Detail |
|---|---|
| Origin port | Cochin Port (Vallarpadam ICTT) |
| Destination port | Jebel Ali, Dubai |
| Sea distance | ~1,900 nautical miles |
| Typical transit | 3–5 days sailing |
| Trucking, factory to port | 2–3 hours, Perumbavoor to ICTT |
| Container modes | FCL 20' and 40' HC; LCL via Cochin consolidators |
| Standard Incoterms | FOB Cochin or CIF Jebel Ali |
For a 40' HC load of 18 mm packing-grade the sheet count fits cleanly within payload, and the short sea leg keeps demurrage risk low at the Dubai end. ISPM-15 compliance is non-negotiable on this lane — every crate, pallet and dunnage piece carries an IPPC mark traceable to the treatment facility.
Choosing a grade
Which grade fits which Dubai job
- JAFZA consolidation re-pack — 12 mm or 15 mm commercial packing-grade. High volume, light individual crates, no need for exhibition-quality panels.
- Heavy machinery export from DIC — 18 mm packing-grade on hardwood-skidded bases; specify BWR packing if the consignment is high value or onward to a humid African destination.
- Branded electronics or premium textile re-export — Okoume face on the MR-Packing core; the brighter, cleaner grain matters to the receiving warehouse.
- Construction fit-out in DIP or Al Quoz — shuttering ply or BWR hardwood plywood per the architect's spec, quoted as a separate line.
- Container floor refurbishment — 28 mm hardwood-faced flooring ply only; nothing thinner survives a forklift cycle.
FAQ
Common questions from Dubai buyers
Do you supply ISPM-15 stamped pallets and crates?
Yes. All wood-packaging material shipped out of Cochin Port for the GCC carries IPPC marking from a registered heat-treatment facility, with treatment certificates attached to the shipping documents.
What is the minimum order quantity for FCL to Jebel Ali?
We quote in container loads. A 40' HC is the standard unit; mixed loads (packing-grade sheets plus pre-built pallets) are routine. Sub-container quantities ship LCL through Cochin consolidators on agreed lead times.
How do you handle thickness tolerance and moisture for Gulf-climate transit?
Packing-grade is supplied minus on stated thickness per the standard convention. Moisture content is held to the range needed for stable transit through Gulf humidity, and we kiln-dry sawn-timber lots before crate fabrication when specs call for it.
Get a quote
Sourcing for a Dubai operation?
Send the spec — thickness, sheet count or crate dimensions, ISPM marking requirement, port of discharge and Incoterm — and we usually quote a finished container within 24–48 hours, with FOB Cochin and CIF Jebel Ali numbers plus a realistic loading plan. Request a quote with your packing list, or browse the resource hub for the grade, ISPM-15 and crate-construction reference notes we share at the spec stage.
